4r100 Rebuild Manual Download

4r100 rebuild video

The Ford 4R100 transmission is an updated version of the E4OD and was first introduced in the 1999 model year, and is currently found in the F250, F350, F450 and F550 Super Duty trucks, E150, E250, E350, E450 vans and the Expedition/Navigator/Excursion vehicles equipped with the 5.4L, 6.8L, and 7.3L engines. Some of the 4R100 units are equipped with a Power-Take-Off (PTO) window on the left hand side of the transmission case.

Apr 21, 2016  ATSG 4R100 Technical Manual is necessary to diagnose, overhaul and/or repair the 4R100 transmission. Ford's 4R100 transmission can be found in 1999 and up trucks. This specific technical manual covers assembly, dis-assembly, diagnosis, troubleshooting, electronic controls and operation for the 4R100. Information about transmission 5R110W — 4R100 One of the characteristics of this modification automatic gearbox 5R110W is its reinforced construction. At the same time, it must be said that such a wide introduction of automation negatively affected the performance of grade automatic gearbox 5R110W.

The revisions in the 4R100 have created many new engineering changes that have affected many of the internal and external parts that will affect the servicing, repairing and overhaul of these units.

4r100 Rebuild Manual Download For Mac

CONTENTS

  • IDENTIFICATION TAG LOCATION AND INFORMATION
  • GENERAL DESCRIPTION AND OPERATION
  • COMPONENT AND SOLENOID APPLICATION CHART
  • “PTO” GENERAL REQUIREMENTS
  • ELECTRICAL COMPONENT DIAGNOSIS
  • FLUID REQUIREMENTS
  • SOLENOID PACK TESTING
  • ABBREVIATION DESCRIPTION
  • DIAGNOSTIC TROUBLE CODE CHART AND DESCRIPTION
  • LINE PRESSURE TEST
  • NON-PTO AND PTO HYDRAULIC DIFFERENCES
  • PWM AND NON-PWM OIL PUMP DIFFERENCES
  • CASE CHECKBALL LOCATIONS
  • VALVE BODY CHECKBALL LOCATIONS
  • AIR PRESSURE CHECKS
  • TRANSMISSION DISASSEMBLY
  • COMPONENT REBUILD SECTION
    • TRANSMISSION CASE ASSEMBLY
    • FRONT AND REAR PLANETARY CARRIERS
    • FORWARD CLUTCH HOUSING
    • DIRECT CLUTCH HOUSING
    • FORWARD, DIRECT, SUN SHELL SUB-ASSEMBLY
    • CENTER SUPPORT ASSEMBLY
    • INTERMEDIATE/OVERDRIVE CYLINDER ASSEMBLY
    • OVERDRIVE GEARSET ASSEMBLY
    • COAST CLUTCH HOUSING DIFFERENCES
    • COAST CLUTCH HOUSING ASSEMBLY
    • OIL PUMP ASSEMBLY
    • VALVE BODY ASSEMBLY
  • TRANSMISSION FINAL ASSEMBLY
  • MANUAL VALVE CHECK
  • MANUAL SHIFT LEVER DIFFERENCES
  • TORQUE SPECIFICATIONS
  • VALVE BODY BOLT CHART AND IDENTIFICATION
  • BOLT CHART AND IDENTIFICATION
  • SPECIAL SERVICE TOOLS

Ford 4r100 Rebuild Manual

Language: English
Format: PDF
Pages: 120